CIP Cleaning Systems – Advanced Automated Cleaning Solutions
System Overview
Broyue’s Centralized CIP (Clean-in-Place) Systems provide fully automated, validated cleaning for process industries. Our modular designs combine cutting-edge automation with industry-compliant engineering.
System Components
Core Modules
– Multi-Tank Station:
– Acid/alkali recovery tanks (316L SS, Ra≤0.6μm)
– RO water storage with UV sterilization
– Pumping System:
– Centrifugal boost pumps (5-90kW)
– Magnetic drive recirculation pumps
– Heat Exchange:
– Plate heat exchangers (PHE)
– Steam injection heating options
Cleaning programs:
| Step | Time | Temp. | Chemical | Flow velocity |
| Pre-rinse | 3-5 min | 40-50 Celsius | Water | 1.5-2.5 m/s |
| Alkaline wash | 5-15 min | 60-80 Celsius | 1-2%NaOH | 2.0-3.0 m/s |
| Intermediate | 3-5 min | 40-50 Celsius | Water | 1.5-2.5 m/s |
| Acid wash | 5-10 min | 60-80 Celsius | 0.8-1.5%HNO3 | 2.0-3.0 m/s |
| Final rinse | 3-5 min | 40-50 Celsius | Purified water | 1.5-2.5 m/s |
| Sanitization | Optional | 20-50 Celsius | Peracetic acid/steam | 1.0-1.5 m/s |
Advanced Features
– Smart Monitoring:
– Real-time conductivity/turbidity sensors
– RFID-tagged circuit verification
– Cloud-based data logging (optional)
– Sanitary Design:
– Automatic vent/drain valves
– Sterile air breaks
– Self-draining pipework
Key Advantages
✔ Resource Efficiency:
– 40% chemical recovery rate
– 30% water/energy savings vs. manual cleaning
✔ Validation Ready:
– Automated reporting (21 CFR Part 11 compliance)
– Particle counters for rinse water monitoring
✔ Flexible Deployment:
– Stationary systems for large plants
– Mobile skids with 360° rotating spray heads
– Isolated modules for containment areas
✔ Smart Maintenance:
– Predictive pump monitoring
– Automatic gasket detection
– Remote troubleshooting
Industry ApplicationsDairy:
High-fat residue programs
Biopharma: WFI rinse, sterile air drying
Beverage: Sugar deposit removal
Cosmetics: Emulsion cleaning packages
Food Processing: Allergen control protocols
