CIP Cleaning Systems - Advanced Automated Cleaning Solutions
System Overview
Broyue's Centralized CIP (Clean-in-Place) Systems provide fully automated, validated cleaning for process industries. Our modular designs combine cutting-edge automation with industry-compliant engineering.
System Components
Core Modules
- Multi-Tank Station:
- Acid/alkali recovery tanks (316L SS, Ra≤0.6μm)
- RO water storage with UV sterilization
- Pumping System:
- Centrifugal boost pumps (5-90kW)
- Magnetic drive recirculation pumps
- Heat Exchange:
- Plate heat exchangers (PHE)
- Steam injection heating options
Cleaning programs:
| Step | Time | Temp. | Chemical | Flow velocity |
| Pre-rinse | 3-5 min | 40-50 Celsius | Water | 1.5-2.5 m/s |
| Alkaline wash | 5-15 min | 60-80 Celsius | 1-2%NaOH | 2.0-3.0 m/s |
| Intermediate | 3-5 min | 40-50 Celsius | Water | 1.5-2.5 m/s |
| Acid wash | 5-10 min | 60-80 Celsius | 0.8-1.5%HNO3 | 2.0-3.0 m/s |
| Final rinse | 3-5 min | 40-50 Celsius | Purified water | 1.5-2.5 m/s |
| Sanitization | Optional | 20-50 Celsius | Peracetic acid/steam | 1.0-1.5 m/s |
Advanced Features
- Smart Monitoring:
- Real-time conductivity/turbidity sensors
- RFID-tagged circuit verification
- Cloud-based data logging (optional)
- Sanitary Design:
- Automatic vent/drain valves
- Sterile air breaks
- Self-draining pipework
Key Advantages
✔ Resource Efficiency:
- 40% chemical recovery rate
- 30% water/energy savings vs. manual cleaning
✔ Validation Ready:
- Automated reporting (21 CFR Part 11 compliance)
- Particle counters for rinse water monitoring
✔ Flexible Deployment:
- Stationary systems for large plants
- Mobile skids with 360° rotating spray heads
- Isolated modules for containment areas
✔ Smart Maintenance:
- Predictive pump monitoring
- Automatic gasket detection
- Remote troubleshooting
Industry ApplicationsDairy:
High-fat residue programs
Biopharma: WFI rinse, sterile air drying
Beverage: Sugar deposit removal
Cosmetics: Emulsion cleaning packages
Food Processing: Allergen control protocols
